The Ultimate Guide to Embroidery Thread Consumption
Running out of thread mid-job is a nightmare. Learn how to calculate exactly how much you need for every single order.
The Math Behind the Spool
It's the question every embroiderer asks: "Will this 5,000-meter cone last for the whole order?"
To answer that, you need to know the math.
The Golden Rule: 5.5mm per Stitch
On average, one embroidery stitch consumes about 5.5mm of thread (top thread only). This accounts for the thickness of the fabric and the travel between stitches.
- 1,000 stitches = ~5.5 meters of thread.
- 10,000 stitches = ~55 meters of thread.
Calculating for an Order
Let's say you have an order for 50 shirts. The logo has 8,000 stitches. 5,000 of those stitches are Royal Blue.
- Total Blue Stitches: 50 shirts x 5,000 stitches = 250,000 stitches.
- Total Thread Needed: 250,000 x 5.5mm = 1,375,000mm.
- Convert to Meters: 1,375 meters.
Verdict: A standard 5,000-meter cone of Royal Blue is enough. You will have ~3,600 meters left over.
Bobbin Thread: Don't Forget the Bottom
Bobbin thread consumption is typically 1/3 of the top thread usage. So if you use 1,375 meters of top thread, you will need about 458 meters of bobbin thread.
Factors That Change the Math
- Tension: Loose tension uses more thread.
- Fabric Thickness: Thick fleece takes more thread to travel through than thin cotton.
- Stitch Length: Long satin stitches use less thread per mm of coverage than short tatami fills.
Automate the Math
Stop using a calculator and notepad. Our Stitch & Thread Calculator does this instantly.
- Upload the design.
- Enter the quantity of shirts.
- It tells you exactly how many meters of thread you need.
Never run out of thread again.